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February 2000 Tech Feature | www.virtualindian.org |
| Home / Features / Flywheels / Part 2 |
| DISASSEMBLY
The key words here
are Observation and Attention to detail.
Splitting the cases is no problem, but pulling the pinion gear can before hand can be. If you insist on fabricating your own puller instead of ordering one, be certain to make a collar for the end of the press-screw that will go over the delicate oil snout on the pinion shaft and not press on it directly. Once the gear is removed, the case studs and bolts can be removed, and the cases can be dislodged from each other with a light,soft mallet. After you pick all the rollers back off the floor, we are ready to split the wheels: Undo the locks and crankpin nuts, and then wait until no one is looking, and place a large chisle for a wedge between the wheels at about 2 o'clock from the pin, and smack it. I find this method superior to the smack on the edge of the wheel at 3 o'clock, since it takes less abuse, and does not leave hammer dents, which even a copper mallet will leave on a Z wheel. The shafts also have locks and nuts, and after they are removed, I place a copper or brass slug on the butt of it before it is tapped out. (It seems that the swing of even a soft hammer tends to damage threads at this step. Save the shafts even if they are spalled, for you may wish to use them to lapp the flywheel tapers later. The wrist pin bushings can be pressed out. Many people prefer a simple hand held screwpress, which is especially handy for an emergency bushing repair without splitting the cases. Similarly, the rod races are pressed in, however you won't want to remove them unless they are spalled or shot out too big for oversize rollers. With proper pucks and sleeves, This can even be done in a large vise. Let's all fill in the huge gaps I have left with your own techniques before we get on to the Prep and Inspection steps. From: indianjohn
<johnmarg@pilot.infi.net>
From: "Marc Gunderson"
<indian@beachaccess.com.au>
From: Keith <Packardv8@aol.com>
USE ONLY A LEAD hammer. Grasp con-rods at the wrist pin joints together in one hand and lift to the 12o'clock position. Now slightly tilt the flywheel assembly back onto the edge of the right flywheel so that the left wheel is not touching the bench. Using a LEAD hammer strike the left wheel at 3 o'clock or 9 o'clock. But do like Cotten says, always leave the retaining nuts loosened BUT ON, so that when it comes apart it wont go flying apart. If no lead hammer is available you can use a piece of hard maple and a regular hammer, but this usually requires 2 people. From: "Marc Gunderson"
<indian@beachaccess.com.au>
From: "Cotten" <Liberty@npoint.net>
Marc wrote:
I firmly believe a demonstration of my wedge method would show it uses much less hammer force (yet often it releases both ends of the crankpin from its tapers). The side-smack method as per the factory (and Keith's description) often requires a brute blow. >Undo the nut on the respective shaft and use a Copper hammer and hit the >end of the shaft. Hit it squarely and woompa, it will release from the >taper. Yes! But to hit squarely has become a rare skill in itself. (I found this out teaching mechanical engineering grad students.) This is why I suggest to 'drift' them out as per the manual, except I use only a short puck to free up my other hand (to catch the shaft before it joins the rollers on the floor). Certainly we expect that individuals who eclectically choose from this discussion will pay close attention to such details. From: "Marc Gunderson"
<indian@beachaccess.com.au>
From: Keith <Packardv8@aol.com>
From: "Cotten" <Liberty@npoint.net>
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